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MODCOM 3 Series Heavy-Duty LED Floodlight Class 1 Div 1 Class 1 Div 2

The MODCOMR 3 Series Heavy-Duty LED Floodlight is engineered for Class 1 Div 2 and Class 2 div 1 hazardous locations, meeting UL 844 and UL 1598 standards.

Designed with marine-grade aluminum housing and IP66/IP67 ratings, it provides reliable, energy-efficient lighting in extreme environments. With up to 52,500 lumens and a -40°C to +60°C operating range, it’s perfect for industrial, chemical, and processing facilities.

The ModCom 3 Series Heavy Duty LED Floodlight is the latest evolution of Phoenix Lighting’s pioneering ModCom line, which set the industry standard as the first durable, high-powered LED floodlight for mining and industrial applications in 2010. Building on years of end-user and industry feedback, the ModCom 3 Series incorporates the most robust components and advanced design features to deliver unmatched performance and reliability in the world’s harshest environments.

Purpose-built for electric rope shovels, draglines, and other demanding equipment, the ModCom 3 is the go-to LED floodlight for the global mining industry, leading equipment manufacturers, and hazardous locations. It is Class I, Division 2 certified, making it suitable for areas where flammable gases or vapors may occasionally be present.

The ModCom 3 Series delivers powerful illumination at an industry-leading 130 lumens per watt, with models ranging from 10,000 to 52,500 lumens. Available in three sizes—LO, HI, and MAX—it offers versatile lumen outputs and a range of custom optics, including wide flood, medium flood, spot, very narrow spot, and a patented no-glare perimeter optic that directs light precisely where needed while minimizing glare for operators. Color temperature options include 5000K, 4000K, and Amber, and all models feature 0-10V dimming for adjustable light intensity.

Engineered for extreme durability, the ModCom 3 features a marine-grade cast aluminum housing, tempered glass lens, and a powder-coated steel mounting bracket. It is rigorously tested for temperature, impact, vibration, and salt spray resistance, and includes advanced heat monitoring technology to preserve its 50,000-hour rated lifespan even in environments with high heat, dust, and debris. The fixture’s 360-degree harp rotation system with 5-degree locking increments allows for precise aiming.

With IP66/IP67/IP69K ratings, the ModCom 3 is built to withstand corrosive, wet, and high-pressure wash-down conditions. It operates across a wide voltage range (120-277V AC, with 277-480V options available) and is certified to UL 1598 (wet locations), UL 1598A (marine), UL 844 (hazardous locations), CSA, and ABS standards. Compliance with Buy American and Build America requirements makes it an ideal choice for government and military projects.

Beyond mining, the ModCom 3 is designed for hazardous applications, commercial and military maritime vessels, portal cranes, and general industrial facilities—anywhere powerful, reliable, and energy-efficient lighting is essential. Its advanced design can reduce operational lighting costs by up to 90% compared to traditional solutions, making it the premier choice for modern industrial lighting needs.

1. What is the ModCom® 3 Series LED Floodlight?
The ModCom® 3 Series is a robust, heavy-duty LED floodlight designed to withstand harsh environments. Ideal for high-vibration, high-temperature, and hazardous locations, it provides reliable lighting in industrial and marine applications.


2. What makes the ModCom® 3 Series suitable for hazardous environments?
This floodlight is ETL/cETL certified for:

  • UL 844 Hazardous Locations: Class I, Division 2, Groups A, B, C, D.
  • UL 1598A Marine Outside Type (Saltwater): Ensures corrosion resistance.
  • T4, 135°C maximum surface temperature: Operates safely in hot conditions.
  • IP66/IP67/IP69K ratings: Protects against water, dust, and high-pressure cleaning.

3. What industries can benefit from the ModCom® 3 Series?
This floodlight is engineered for industries such as:

  • Marine lighting (aft wheelhouses, vessel perimeters)
  • Mining and draglines
  • Chemical processing and storage
  • High-bay and deck floodlighting
  • Wastewater treatment plants

4. What are the available lumen and wattage options?
The ModCom® 3 Series provides flexibility with three configurations:

  • LO Model: 15,000 lumens at 121W
  • HI Model: 30,000 lumens at 231W
  • MAX Model: 52,500 lumens at 438W

5. Can these lights be used in extreme temperatures?
Yes, the floodlight operates in a wide temperature range:

  • LO & HI models: -40°C to +60°C
  • MAX model: -40°C to +50°C

6. Are there customization options for light distribution?
The ModCom® 3 Series offers multiple optic options to suit specific applications:

  • Wide Flood (WF): For broad area illumination
  • Medium Flood (MF): For targeted coverage
  • Spot (SP): For precise illumination
  • Amber LEDs: Enhanced visibility in foggy or dusty conditions

7. What materials are used in construction?
Built for durability, the floodlight features:

  • Marine-grade aluminum housing: Corrosion-resistant
  • Tempered glass lens: Impact-resistant and clear
  • 316 stainless steel hardware: Ensures long-term reliability in harsh environments

8. Does the ModCom® 3 Series offer dimming capabilities?
Yes, a 0-10V dimming option is available for energy-efficient lighting control.


9. How is the floodlight mounted?
The ModCom® 3 Series comes with:

  • Adjustable harp mount: For precise aiming in 5° increments.
  • Alternative mounting brackets: Compatible with legacy hole patterns.

10. How does the floodlight handle electrical protection?
The floodlight includes:

  • Overload, over-voltage, over-temperature, and short-circuit protection.
  • Surge protection up to 20kV (20kA).

11. What are the key certifications and standards?
The ModCom® 3 Series meets:

  • Buy American Act (BAA) and Build America Buy America Act (BABA) compliance.
  • FCC Part 15, Class A standards: Ensures minimal emissions.

 

 

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